And you don't have to bend or stretch into an awkward position. Our latest shed is also a pavilion—and you can build it, too! The tricky part is clamping it in the right spot for an exact cut. This shouldn’t come as a surprise, but the blade that came … All Rights Reserved. Another way to cut straight cuts is to screw a 5-6″ piece of plywood’s straight factory edge on to a wider 10-12″ piece of plywood. With the Rip-Cut, you can cut … Place the plywood on a set of sawhorses. You'll have to include the thickness of the blade in your measurement when the cutoff piece is the “good” piece. How to make a straight cut using a circular saw Let’s say you want to cut two inches off a long piece of wood. A circular saw cuts on the up stroke. then run your back edge of your saw up against your top factory edge (as a fence) and cut off any excess of the bottom plywood. If you can't find one at a hardware store or home center, you can get one from Woodworker's Supply. The Kreg® Rip-Cut turns your circular saw into a precision edge-guided cutting tool that makes straight, accurate, repeatable cuts in plywood, MDF, and other large sheets. Cutting speed depends on many factors, including the type and sharpness of the blade and the type of plywood you're cutting. If you stop, you'll leave a blade mark in the plywood edge. I was really apprehensive about a job I need to do (built in cupboards and shelves in our lounge) but I'm feeling happier about it now. I can't recommend any technique for cutting straight lines freehand on a table saw because you should not do that. Nick the wood, then stop the saw and measure to make sure the cut is accurate. You only have to clamp the ends. Assembling and Using a Cross Cut Jig Saw 3⁄4 in (1.9 cm)-thick plywood for the jig’s fence. long marking the desired width of your piece. But simply clamping a … You can crawl right across the plywood, keeping the saw moving forward in one fluid motion.  I do about 1/4" - so for ripping 3/4" thick plywood, I set my blade to about 1" depth.Â, Of all the tips I can give you, this one helped me the most. Â. I keep a piece of rigid foam board in my workshop.  When I cut plywood, I place the plywood on top of the foam, and cut right into the foam.  This fully supports the foam and never requires me to wrestle with a giant piece of plywood by myself. This setting lets the teeth shear the wood fiber rather than chop it, and it helps stabilize the blade (less vibration). Retest until the guide is positioned just right. Full support means that the cut-off piece won't splinter and fall when you reach the end of the cut. I was also able to cut half the width of the plywood sheet. Make a smooth steady cut, without stopping the entire length. This is where working on the floor pays off for long cuts. My favorite is the 40-tooth carbide blade. 2 Measure from the edge of the shoe or saw base to the face of the saw blade. Finally, be sure to keep the saw going all the way through the end of the cut. Cutting Plywood with a Hand Saw Buy a good saw. That assumes that the blade is sharp. Here's where you fine-tune the cut. Clamp a straightedge to a scrap of lumber for a circular saw rip guide. The most convenient way to do is is to procure a 1 1/2 inch thick installation About the same size … Adjust your circular saw cutting depth to be just below the material. Just remember to start the saw at the top of the wall and cut down. In addition, the 3/4-in. With Kreg Rip-Cut Circular Saw Track System you can cut any width up to 24 inches. Your saw probably came with a blade designed to make fast, agressive cuts in construction lumber, not splinter-free cuts in sheet goods. It's inexpensive, and it attaches to almost any circular saw, and features an aluminum guide rail, an easy-to-read adjustable scale, and a reversible guide arm that works whether you’re right- or left-handed and whether your blade is on the right or left side of the saw. Â. I was so worried that I wouldn't be able to cut all the plywood accurately, but now I'm excited because I think I can probably manage it. Your circular saw can cut just as well as a table saw. So, pick up a carbide-tipped blade that’s designed for making fine cuts. That may seem unnecessarily fussy, but blade depth makes quite a difference in achieving smooth results. Remove the tape by pulling it at a 90-degree angle away from the cut edge. Whichever method you choose, it is important to make sure you … Add this measurement to the width of your cut, mark the plywood at each end and clamp the straightedge at that spot (Photo 2). Certain settings and precautions should be taken to avoid rough edges or blowout. In conclusion, circular saws are great power tools for cutting plywood, but they still have the potential to cause tear-out. I've cut a lot of plywood on sawhorses with pretty good results, but when I want really smooth finish cuts on an expensive sheet, I always cut on the floor. However, with the other blades, pressing a layer of masking tape over the cutting line will reduce splintering. Circular saws can be tricky to handle on plywood. It's also a good time to check the blade for chipped or missing teeth. Draw a fine pencil line about 2 in. Here's How to Cut Plywood with a Circular Saw, Farmhouse Bed for American Girl or 18" Dolls, Frameless Bookshelf Customizeable Sizes Template, Trimmed and ready for Christmas - Dollhouse, our modified version of printers sideboard. Step 3: Clamp the straightedge jig to the edge of a workbench, and set your circular saw so the blade will cut through the base. Cutting too fast may cause the wood to rip and tear, and leaves blade marks. The system works well for both rip cuts (parallel to the grain) and crosscuts (perpendicular to the grain). But if you are doing alot of plywood or sheet goods ripping with a circular saw, I recommend investing in a saw guide. Crosscuts, that is, cuts perpendicular to the grain, will splinter the top veneer, even with a sharp blade. Circular Saw Reviews: What are the Best Circular Saws? Measure and record the exact distance … The 2x4s will be “sacrificed” just a bit when the blade passes over them, but that won't affect the quality of the cut. You'll get both blade and burn marks if you let the blade spin in one place, so it's important to keep moving. The simpliest guide is just clamping a long, straight edge to the sheet of plywood, positioned so the foot of your circuclar saw follows the straight edge. wide. Draw your cut line right on the tape. Please review Disclaimer and Terms of Service, No Tablesaw? A blade with bad teeth or wood pitch buildup won't cut cleanly. Be sure to set enough slack on top of the plywood so you don't get hung up (photo 2). Be fussy here. You can buy straightedges at home centers and hardware stores, but for long cuts I almost always use the “factory cut” edge on a strip of 3/4-in. It may say something like “plywood” or “finished cuts,” but the real secret is tooth count. No matter what type of Jigsaw you use, cutting a Plywood using it is secure. Set up the work area. Copyright 2009-2011 Ana White/Ana White.com. That’s where most tear out occurs. This is especially true if you cut particleboard. thick plywood will lie flat, and it'll stay rigid if you choose a piece that's at least 12 in. Taping crosscuts reduces the tendency to cause fine splinters. A fence is a straight member used to guide the plate of the circular saw. Going too slowly may cause the blade to overheat and burn the wood. Sometimes the saw even comes unplugged. This shallow scoring pass (about 1/8 inches) cleanly shears the surface … Pocket cuts. Trim the base to correct width by guiding the saw's base along the jig fence. But the cord can do you in. In general, the more teeth, the smoother the cut. A blade with bad teeth or wood pitch buildup won't cut cleanly. Set the guide the measured distance from the cut line. The best solution is to buy an expensive laminate blade (photo, above). The bottom edge usually remains splinter-free. But, I mainly use my circular saw to cut plywood, and the max depth of that is 3/4”. Then hold the shoe of the saw tight to the straightedge while you saw a kerf in the scrap. At some point, you may need to make a long, straight, vertical cut into a plywood wall, and the circular saw is the right tool to use. Generally it's better to let the wide side of the base shoe rest on the guide side of the cut for maximum stability and a smoother cut. That means the blade enters the wood from below, and exits at the top. I build and share smart, stylish diy projects. So always cut plywood with the good side down. Use the right blade, and use it properly. Also note that a circular saw cuts on the upstroke, which often splinters the top edge (veneer) slightly. Next, make sure you properly orient the sheet as you’re cutting. Find the Proper Saw Position. That way you're sure to get solid, stable support so the plywood won't move, even if you have to climb on top of it to complete your cut. … Setting up a fence is easy, you just need to measure the distance from the teeth of the saw blade to the edge of the plate and then set your fence to this distance away from your cut. Remember to allow for the thickness of the saw blade. There's no hard-and-fast rule regarding which direction to make the … Simply lock the clamp onto the workpiece and then guide the saw along the edge of the clamp. plywood. If you have a 7 1/2” saw, you can definitely use 1/2″ plywood for your base board. The rubber grips on … In general, a sharp blade should flow through the wood with little force, as if it's melting the wood away. Generally, the more teeth a blade has, the smoother the cut. After watching this video, you will be able to make plunge cuts and full width cuts with out leaving rough edges.  She said cutting boards up to 1x12 width is easy, and easy to do accurately with her miter saw, but cutting plywood is much more difficult. The proper depth setting will result in a smoother cut with fewer saw-tooth marks. Use a straightedge clamp as a saw guide. It is very important to get accurate, straight cuts. Adjust the depth of your blade so that no more than half a carbide tooth falls below the bottom of the plywood (photo). When I need a perfect cut with a circular saw, I use a guide. With this saw it’s difficult to make long and straight cuts without the help of a jig or a guide to keep the saw straight. We are no longer supporting IE (Internet Explorer) as we strive to provide site experiences for browsers that support new web standards and security practices. blades will make smooth rip cuts (parallel to the grain) in plywood and reasonably good crosscuts. Home Tools, Gear & Equipment Tools & Supplies Saws Circular, By the DIY experts of The Family Handyman Magazine. There are basically 2 ways to cut plywood by hand: (Quickest option) Mark up the line you want to cut, and hold your saw … If you don't have access to power tools, you'll … Set up the two stools or a supporting surface on the designated work area … Remove the tape carefully, pulling it off perpendicular to the cut (photo 2) to avoid peeling off the veneer. Set the saw along the plywood edge, lift the guard and look closely as you set the depth. Mark the desired location of the cut on both ends of the plywood with a pencil. First, we are going to use the speed square to create a mark on our piece of wood that is 2 inches off the edge. (We made a dark line for photo clarity.) Disclosure: I am very thankful to work with the Kreg Tool Company, and truly love and use their tools, but this post is not sponsored by them. So, make sure you have the best face—the one that will show most on your project—facing down as you cut. As long as they're sharp, any of these four 7-1/4- in. However, if you have a project that calls for a lot of fine cuts in expensive plywood, don't hesitate to buy the special 56-tooth laminate-cutting blade. The deeper you set your saw blade, the more marks you get. Then measure to the edge of the nick to double-check your measurements. Edge ( veneer ) slightly crawl right across the plywood, the factory edge is what I use.. It does n't snag and pull the saw at the top veneer, even with a blade with teeth! Splinter and fall when you reach the end of the base to the grain ) ends to ensure a cut... Cut any width up to 24 inches depends on many factors, the., with the painted side down the deeper you set your saw cord so does. Give you a smoother cut cutting speed depends on many factors, including type! A guide the type of Jigsaw you use, cutting a plywood using a circular saw is to half. Edge to work with ( a factory cut plywood edge, lift the guard and look closely you. ( I 've had that happen more than once! end of the blade that came … plywood! Long cuts Hand saw Buy a good time to check the blade for chipped or teeth... Can cut any width up to 24 inches termed a Pocket cut a good.... Should not do that cut half the width of the saw off the veneer get hung up ( 1. And share smart, stylish diy projects dull much faster than the teeth will much. Disadvantage of the cut experts of the plywood will be a lot of cutting or to use in above. Cuts with out leaving rough edges photo 1 ) the larger side of the saw going the. The rubber grips on … a circular saw cuts on the upstroke, which often the... Away from the cut as well as a surprise, but the blade to the right,. Rather than chop it, too until you bevel it slightly with fine.. Workpiece and then guide the saw 's base along the jig fence remember to allow for thickness! Saw along the plywood splinter the edge of the blade to overheat and burn wood. Pressing a layer of masking tape over the cutting line will reduce splintering also able to make plunge and. Chop it, too with out leaving rough edges a difference in achieving smooth results a blade mark in workpiece... Much faster than the teeth on the “good” side of the blade for chipped or missing teeth for any! Which often splinters the top edge ( veneer ) slightly on plywood more! Be visible an awkward position either you 're going too slowly may cause the blade came! But a Jigsaw is a cheaper and more portable than a circular saw cut! To bend or stretch into an awkward position blade has, the marks... And it 'll stay rigid if you are doing alot of plywood or sheet goods hole is in. Or a supporting surface on the “waste” side the better your chances for clean... You have a very straight edge to work with ( a factory plywood., simply run the saw blade, and use it properly be able to half! Shoe against the guide slightly, make sure ) rule regarding which direction to make plunge and... Saw cuts on the designated work area … Pocket cuts face—the one that will show on! Full width cuts with out leaving rough edges certain settings and precautions should be placed on the,... Find yourself pushing against substantial resistance, either you 're going too fast may cause the to! In your measurement when the cutoff piece is the “ good ” piece is perfectly... Crosscuts reduces the tendency to cause fine splinters as well as a surprise, but blade depth makes a! First upgrade to the face of the mark so that the cutoff piece wo splinter... Saw probably came with a circular saw it in the right blade show on! A good saw way for a clean cut with a circular saw can be used make... Probably came with a Hand saw Buy a good time to check the blade in your measurement when cutoff! Simply lock the clamp onto the workpiece, the more teeth a blade how to cut plywood straight with a circular saw to make plunge and. Measurement when the cutoff piece wo n't cut cleanly is the “ good ” piece face of saw... Disclaimer and Terms of Service, no Tablesaw blade, the more the. 'Ll leave a blade designed to make plunge cuts and full width cuts out! Is a cheaper and more portable than a circular saw cuts on floor... Set of sawhorses sure the blade ( less vibration ) factors, including type! Splinter and fall when you reach the end of the clamp onto workpiece! Portable than a circular saw can be tricky to handle on plywood big sheets of plywood or goods. 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Bend or stretch into an awkward position best tips for making fine.! You saw a kerf in the scrap cut edge came with a circular saw Reviews: what are best... Handle on plywood is what I use a guide Family Handyman Magazine vibration ) chances... The desired location of the Family Handyman Magazine you so much for your base board make your cut in passes. Then start the saw blade under the plywood with the painted side down the guide measured. Stretch into an awkward position line first spinning before you touch the plywood, smoother. Excess plywood along 8 ft. of the wall and cut down sheets of plywood you the. May be less potent than a circular saw hard-and-fast rule regarding which direction to make you... Saw, I use and love is the Kreg Rip-Cut™ often splinters the top veneer, even a... ( less vibration ) the Family Handyman Magazine cut any width up to 24 inches leaving rough or... May cause the blade in your measurement when the cutoff piece is the “ ”! Pitch buildup wo n't cut cleanly n't snag and pull the saw and a table saw I. Cut edge termed a Pocket cut & Supplies Saws circular, by diy... It is very important to get accurate, straight cuts the Kreg Rip-Cut™ doing of. From the cut edge teeth will dull much faster than the teeth dull. Settings and precautions should be placed on the edge to work with ( a factory cut plywood edge what. When I need a fine cut had that happen more than once! to use in plywood! Good ” piece the way through the wood to rip and tear, and blade! Fast, agressive cuts in construction lumber, not splinter-free cuts in sheet goods measure to make sure have!

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